超声波除垢机

Tubular Ultrasonic Transducer Rod

Product Features:

1、高效物理除垢,无需化学药剂

2、免拆解在线清洗,减少停机损失

3、节能降耗,长效提效

4、环保零污染,合规无忧

5、操作极简


Hotline:
400-873-8568

Online Chat Message
Product Details:

超声波除垢机是一种利用高频超声波产生空化效应,通过物理方式剥离管道、设备内壁水垢、锈层的专业清洗设备。无需化学药剂或人工拆解,即可实现工业系统的高效在线清洗


核心工作原理

  1. 高频脉冲发射
    超声波发生器将电能转换为高频机械振动,通过换能器传递至清洗环境。
  2. 空化效应破垢
    液体中产生数百万微气泡,瞬间溃灭时释放冲击波(压力可达1000atm),击碎顽固水垢(碳酸盐/硫酸盐沉积物)。
  3. 循环净化
    剥离的垢渣随流体排出系统,配合过滤装置实现持续清洁(适用水温:0-80℃)。

对比传统清洗方式的优势

✅ 高效节能:单次作业清除90%以上水垢,恢复设备热传导效率,降低15-30%能耗
✅ 零污染:纯物理清洗,无酸洗废液排放,符合环保法规(如EPA标准)
✅ 无损清洁:避免机械刮擦或强酸腐蚀,延长设备寿命3-5年
✅ 无需停机:支持在线清洗,减少生产中断损失

Application:

1. 工业制造与能源

  • 锅炉系统
    ▸ 清除火管/水管锅炉内壁硬质水垢,恢复热传导效率(1mm水垢≈增加8%燃料消耗)
    ▸ 典型用户:化工厂、纺织厂、食品加工企业
  • 热交换器/冷凝器
    ▸ 解决板式/管式换热器流道堵塞问题,提升20%-35%换热效率
    ▸ 典型案例:某炼油厂年减少停机清洗次数从6次降至1次

2. 暖通空调(HVAC)

  • 中央空调冷却系统
    ▸ 清除冷却水管生物粘泥与锈垢,预防军团菌滋生(符合ASHRAE标准)
    ▸ 数据支撑:清洗后制冷量恢复至设计值的92%以上
  • 冷却塔与水循环系统
    ▸ 在线清除填料和管道的钙镁沉积,降低水泵能耗15%-25%

3. 电力与能源设施

  • 发电机组冷凝管
    ▸ 解决火力发电厂真空度下降问题(0.1MPa结垢导致发电效率降低3%-5%)
  • 输油/输气管道
    ▸ 替代传统PIG清洗,尤其适用于复杂支路管网(最小适用管径DN25)

4. 精密仪器与医疗

  • 医疗灭菌设备
    ▸ 清除蒸馏水机、高压灭菌锅内壁水垢,避免生物膜污染(通过FDA清洁验证)
  • 实验室器材
    ▸ 清洗PCR仪管路、纯水系统,杜绝化学试剂残留对实验数据的干扰

5. 市政与公共设施

  • 自来水供水管网
    ▸ 抑制铁细菌繁殖,减少「红水」现象(市政工程招标核心指标)
  • 泳池循环系统
    ▸ 清除过滤器钙化层,降低氯制剂用量30%以上



Before Purchase:

1、Determine the model
You can choose model through consultation. You can also understand the specifications and parameters and choose the model through the website. Our company can customize according to customer requirements. Welcome to the factory for inspection.

2、Inquiry
You can use telephone, online chat, messages, e-mail and other ways to get price and delivery term from sales manager.

3、Sign the contract
With product details and payment methods.

4、Payment
Payment will be made in accordance with the terms of the contract. Timely delivery will be arranged after payment.

5、Acceptance
When you receoved the machine, please check whether the outer packaging and goods are damaged. Also check the product model and quantity, as well as accessories. If the above happens, please take photos and contact with the sales staff.

6、After-sales service
1. Provide door-to-door installation and commissioning, technical personnel free guidance training;
2. After receiving feedback, we will give you response within 12 hours. We will come back to you with the solution within 36 hours;
3. We promise warranty for 18 months and provide to life-long maintenance. So you don’t need to worry about the after sales.